Most Strong Condenser Tube Plugs

By Kenya England


As a system for recovering profitability of a glow exchanger or chiller, tubing connections are acquainted to take split tubes out of organization. This applies the general rule of thumb which states that a vessel ought to be re-tubed after plus or minus 10% has ceased. These condenser tube plugs ought to be terminated at both ends.

Whenever there is a leakage in the condenser, cooling water is taken in by the condenser into the purity condensate.The degree of this impurity depends on the amount of the water-coolant supplied and it's quality. The system structure and high temperature treatment are taken into consideration with the intentions of of minimizing damage on condenser tubes. Plugs are therefore required to avoid further damage and increase production efficiency. Examples include Ex-3 Pin plug, Expanding plug, High confidence plugs, Fiber plugs, Tube sheet plug and Ex-F expanding plug.

The ex-three plug has been tested to withstand a variety of pressures, temperature and vibration conditions of up to one hundred and fifty pounds per square inch. It features a large outer washer that allows the tubes to fit with the sheet and not allow the plug to be pulled into the vacuum unit. It is available in brass, bronze, stainless steel and titanium. It is also easy to quickly install and manage and has an over-sized washer allowing this plug to be placed with the sheet and not be sucked into the tubes by unit vacuum.

For permanent plugging of condenser tubes and sheet holes, the one piece of tapered design of the Type 1 pin Plug is machined to match specific tubes sizes. The one-piece design is a snap to install using a mallet. And can be welded into place. For this type of plug, Special materials and sizes can be custom manufactured. This type of tube provides an easy solution to permanent plugging for tubes or tube sheet holes.

The Fiber type can be put in place in case of an emergency or temporarily to the high temperature exchanger and the condenser. These plugs are capable of expanding when cold to completely seal the tubes. They can not cause damage to sheets and can be utilized at temperatures of two-thirty Fahrenheit and pressures of up to four hundred psi. It is easy to set up and install since it only requires a mallet and can therefore be machined to fit specific tubes sizes.

The high confidence type of plugs are suitable to be used when leaking tubes have to be plugged off the heat exchangers so that they can be utilized. High confidence plugs features include re-usability, durability and innovative gripping and sealing design.

The sheet attachment gives a remarkable full-length seal at great temperatures and disconnects sheet openings from the framework, permitting proceeded with utilization of the unit without real update. The two piece configuration is a snap to introduce utilizing a hammer and can therefore be welded to the spot. It is accessible in bronze and steel.

Last on the list is Ex- F expanding plug. It has a dual-action design that makes it an excellent choice for applications where plug spillage may be a concern. Its unique features include dual action sealing and gripping design, its durable and easy to install.




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